RRR ENVIRO SYSTEMS
Pharma ETP • ZLD • AOP • PCB-ready
Pharmaceutical Effluent Treatment Plant (ETP) — Compliance & Performance
Turnkey ETPs for pharma units and API manufacturers — designed for high COD, toxic organics, residual solvents, colour & salts. Pilot-backed guarantees, PCB-ready reports and ZLD options. Get fast quotation & free treatability brochure.
Why pharma effluent is special
- Contains APIs, solvent residues, high COD and sometimes persistent toxic compounds — requires tailored treatability studies.
- Regulatory scrutiny is high: PCB expects detailed technical replies, pilot data and conservative guarantees.
- Poorly designed systems cause membrane fouling, high OPEX and PCB non-compliance risks.
Our Approach — Pilot → Design → Deliver
We follow a sample-first approach: 24-hour composite sampling → jar tests & treatability → pilot skid (if needed) → PCB-ready detailed design → turnkey supply & commissioning.
Pre-treatment
- Screening, equalization & pH conditioning
- Oil & solvent separation / API phase separation
- Coagulation, DAF for solids & colloids
Core Biological / Chemical
- MBBR / SBR / MBR for biodegradable loads
- Catalytic oxidation / AOP (Ozone / UV-H₂O₂ / Fenton) for recalcitrant APIs
- Chemical oxidation & adsorption where needed
Polishing & ZLD
- UF / RO for reuse and membrane protection
- ZLD options: MEE / ATFD and crystallizers
- GAC & ion-exchange for trace organics and salts
Technical Snapshot — Example 50 KLD Pharma ETP
| Item | Typical Detail |
|---|---|
| Design Flow | 50 KLD (sample-based design) |
| Influent | pH variable, COD 2000–8000 mg/L, TSS variable, solvents trace |
| Primary | Screening → Equalization → DAF / Coagulation |
| Secondary | MBBR / SBR or MBR (depending on footprint & quality) |
| Advanced | AOP + UF → RO for reuse / ZLD feed |
| Sludge | Thickener + Filter Press; hazardous sludge attention per rules |
| Monitoring | pH, ORP, DO, flow, turbidity, TOC (optional) |
Lead Magnet & Guarantees
- Free Treatability Brochure — send samples, we run jar tests & give indicative BOQ.
- Pilot Skid — available for medium & large projects (guaranteed performance based on pilot).
- Performance Guarantee — offered after pilot or lab-confirmed data.
"Delivered pilot data and PCB pack — commissioning done in 8 weeks. Excellent support from RRR team."
"AOP + MBBR solution reduced TOC & protected RO membranes — OPEX improved."
FAQs — Quick Answers
Q: Do you handle cytotoxic or hazardous API wastes?A: Yes — we design segregated pre-treatment and recommend incineration/onsite high-temp treatment where required. Sample review mandatory.
Q: How long for a quotation & PCB pack?A: After sample receipt, initial treatability & quote within 5–7 working days. PCB pack (detailed) in 7–14 days depending on pilot needs.
Q: Do you offer AMC & operator training?A: Yes — AMC, spares and operator training are part of our post-commissioning scope.
Get a Fast, PCB-Ready Proposal
Share: Site location • Daily flow (KLD) • Recent lab report (BOD, COD, TSS, TDS) • Any specific toxics to watch for.
Contact
Download our pharma ETP brochure (sample-based approach & checklist).
Request now