Effluent Treatment Plant (ETP) – Design, Supply & Commissioning
Turnkey ETP solutions for industrial effluents. We design physico-chemical & biological treatment trains, MBBR/ASP/Package ETPs, & ZLD-ready systems. Capacities: 10 KLD → 300 KLD.
Why choose RRR ENVIRO for ETP?
- In-house engineering with pilot-scale testing & lab analysis
- TNPCB/CPCB compliant designs, full documentation & approvals assistance
- Custom treatment trains: physico-chemical, biological, MBBR, SBR, clarification & sludge handling
- Turnkey scope: civil, mechanical, piping, electrical, control panels & commissioning
- Guaranteed performance & AMC packages with spare parts supply
ETP Capacities & Typical Applications
Capacities
- 10 KLD, 20 KLD, 30 KLD, 50 KLD
- 100 KLD, 150 KLD, 200 KLD, 300 KLD
Industries
- Textile & Dyeing
- Food & Beverage / Dairy
- Chemical & Pharma
- Cement & Construction
- Electroplating & Metal Finishing
Common ETP Treatment Train (Typical)
- Inlet / Screening → Oil & Grease Trap → Equalization
- pH Correction → Coagulation / Flocculation → Primary Clarifier
- Biological Treatment (ASP / MBBR / SBR) → Secondary Clarifier
- Sand Filtration → Activated Carbon → Disinfection (Hypo / UV)
- Sludge Dewatering → Drying / Safe Disposal / Cake handling
Key Features
- Custom MOC: RCC / MS / FRP / HDPE lining as per corrosive effluent
- Auto dosing systems for coagulant & pH adjusters
- PLC / SCADA optional with remote monitoring
- Energy efficient blowers, frequency-driven pumps & optimized aeration
- Designed for low sludge generation & easy O&M
Performance Guarantees & Testing
We conduct inlet characterization (TDS, BOD, COD, TSS, Oil & Grease, pH) and provide performance guaranteed values for outlet discharge as per TNPCB/CPCB norms. Pilot trials available for special effluents.
ETP Process Comparison (Quick View)
| Process | Best for | Sludge |
|---|---|---|
| Physico-Chemical + Clarifier | High strength industrial effluent | High |
| MBBR | Compact footprint, variable load | Low |
| SBR | Batch loads, automation | Medium |
| MBR | Zero turbidity, reuse | Low (membrane cake) |
Frequently Asked Questions
How long to install a 50 KLD ETP?
Typical civil & mechanical installation for 50 KLD ETP takes 4–6 weeks depending on site readiness and civil scope.
Do you handle hazardous / high COD effluents?
Yes. For high COD effluent we provide physico-chemical pre-treatment and advanced oxidation / thermal options or ZLD if required.
Do you provide sample testing & pilot plant?
Yes, we perform lab testing and onsite pilot trials to validate design before full scale installation.